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· 2007 - New Generation Slitter-rewinders
Faster, Smarter, Better
A new generation of slitter-rewinders is currently under development to target maximum production speeds of 2000 m/min. The first machine will be started up at the end of 2007.
Main features:
- Target production speed 2000 m/min
- Shorter web path
- 3D interactive HMI
- Reduced cycle time
- Corematic2 (spacerless operation)
Advantages:
- High throughput production
- Greater control
- User friendly operating
- Advanced control during doffing cycle
- Savings on cores and reduction of cardboard core dust and impurities
·2006 - Acqua
The Waterblade Winder
Acqua is the brand new master roll winder purposely designed for large and high speed nonwovens production lines (up to 1000 m/min).
Main features:
- Waterblade cross cutting system
- Most accurate doffing without web path variation
- Continuous control of tension, nip and torque
- 3D interactive HMI
Advantages:
- Higher production throughput
- 0 scrap
- Superior winding quality
- Easier operator's life
·2005 - Slittopack
Smart Solutions in Roll Handling and Packaging
Slittopack represents a revolutionary system developed and patented by A.Celli Nonwovens integrating winding, slitting and roll packaging into a unique, cost saving operational concept.
Main features:
- Fully integrated with winding, slitting, core positioning and knife positioning
- Modular design to fit different layouts
- Flexible to fit different budgets
- Value adding to serve high throughput production lines
- Fully interfaced with upstream line:
- Single user interface
- Order pulled operation
Advantages:
- Optimize workflow
- Operating cost reduction
- Safeguard reel hygiene and conserve reel quality created up stream
- Streamline production line operations reducing labour costs and manpower
- Increase productivity through reducing bottlenecks and downtime
- Single project responsibility: One source, one responsibility
· 2003 - Wingformer
The New Airlaid Age
The Wingformer is the revolutionary solution for airlaid web formation developed by A.Celli Nonwovens. Wingformer features a vast array of unique, fully patented technology that provides competitive advantages in terms of operating efficiency, flexibility and productivity.
- High throughput - over 650 kg/m/h
- Consistent quality and web uniformity
- Energy efficient - 350/2340 kg/h = 30% lower energy consumption*
- Air efficient - 158.000m3/h = Capable of forming a uniform web at a very low basis weight and low air forming humidity*
*Data based on 3.6 web width
· 2001 - Neck-in Management System
User friendly Operational Mode to Manage Web Shrinkage
Neck-in Management System is an interactive software offering a user friendly operational mode to automatically set web neck-in. Its patented design is based on the full integration of Slittomatic and Corematic hardware and software.
Main features:
- Patented software
- Slittomatic and Corematic integration
- User friendly operations to design reel width and shape
- Automatic neck-in set up
· 1999 - Slitto-motor
Motorised counterknife
Slitto-motor is a patented counter knives design featuring a "pancake" motor independently motorizing each counter knife. It offers advantages in terms of:
- Performance (max slitting speed)
- Easy Maintenance (quick blade change)
- Slitting quality
· 1998 - Corematic
Shaft Handling and Corecutting System
Corematic is a patented design by A.Celli Nonwovens integrating:
- Automatic shaft extraction and core insertion
- Automatic core cutting
- Automatic shaft introduction in the slitter-rewinder
· 1996 - Slittomatic
Fully Automatic Knives Positioning
100% developed and patented by A.Celli Nonwovens, Slittomatic offers maximum slitting accuracy and high speed knives and counter knives positioning.
Main features:
- Fully automatic
- Counter knives position adjustment without web interference
- Capability to change knives and counter knives position without removing the web from the machine
- Knife Life Management Systems
Advantages:
- Easier operator's life and reduced man power
- Drastic reduction of slitting scrap due to the avoidance of knives mispositioning
- Higher productivity
- Continuous operations
- Reduced downtime through intelligent maintenance monitoring
· 1990 - Combi
Two in One
The Combi represents the integration of master roll winding and slitting into a single operational concept merging the benefits of off-line slitting with the advantages of in-line winding. From the outset COMBI was a technical innovation with a huge driving market success.
Combinations:
- Windy + Speedy
- Jumby + Super Speedy
- Axial Jumby + Top Speedy